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Article
Publication date: 28 March 2008

Philippe Castagliola and José‐Victor Garcia Castellanos

Process capability indices (PCI) are frequently used in order to measure the performance of production processes. In their 2005 article, Castagliola and Castellanos proposed a new…

Abstract

Purpose

Process capability indices (PCI) are frequently used in order to measure the performance of production processes. In their 2005 article, Castagliola and Castellanos proposed a new approach for the estimation of bivariate PCIs in the case of a bivariate normal distribution and a rectangular tolerance region. This paper proposes extending Castagliola and Garcia‐Castellanos's paper to the estimation of bivariate PCIs in the case of non‐normal bivariate distributions.

Design/methodology/approach

The proposed method is based on the use of Johnson's System of distributions/transformations in order to transform the bivariate non normal distribution into an approximate bivariate normal distribution. Numerical examples are presented and some criteria are given in order to choose the appropriate Johnson's distribution.

Research limitations/implications

The proposed method is only dedicated to the case of two quality characteristics and a rectangular tolerance region (the most common case).

Findings

The proposed method allows the evaluation of bivariate capability indices irrespective of the distribution of the data and thus allows obtaining more reliable estimates for these values.

Originality/value

The main originality of the method presented in this paper is its ability to compute bivariate capability indices when the distribution of the data is not a bivariate normal distribution, i.e. the general case.

Details

Journal of Quality in Maintenance Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 25 September 2009

P. Castagliola, G. Celano and S. Fichera

The purpose of this paper is to introduce and investigate the performances of a new CUSUM‐S2 control chart designed to monitor the sample variance of samples from a normally…

1105

Abstract

Purpose

The purpose of this paper is to introduce and investigate the performances of a new CUSUM‐S2 control chart designed to monitor the sample variance of samples from a normally distributed population.

Design/methodology/approach

The proposed chart monitors a statistic computed as a logarithmic transformation of the sample variance; the introduction of the sample variance logarithmic transformation has a twofold effect: to quickly detect the occurrence of an “out‐of‐control” condition; to deal with a quasi‐standard normal statistic.

Findings

A design strategy trying to minimize the “out‐of‐control” average run length (ARL) of the chart is presented and the statistical performance of the CUSUM‐S2 chart has been assessed through a comparison with an EWMA‐S2 control chart proposed in the literature to monitor the process dispersion.

Research limitations/implications

The paper only deals with uncorrelated normally distributed data.

Practical implications

The obtained results show how the CUSUM‐S2 chart is particularly suitable when reduction in the process dispersion should be detected by means of subgroups having limited sample sizes.

Originality/value

The paper shows the new CUSUM‐S2 control chart allows a decreasing of the variability to be detected faster than the corresponding EWMA‐S2 control chart proposed earlier in the literature.

Details

Journal of Quality in Maintenance Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Content available
Article
Publication date: 25 September 2009

Philippe Castagliola and AbdelHakim Artiba

365

Abstract

Details

Journal of Quality in Maintenance Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2511

Article
Publication date: 25 September 2009

P. Castagliola, P. Maravelakis, S. Psarakis and K. Vännman

The purpose of this paper is propose a methodology for monitoring industrial processes that cannot be stabilized, but are nevertheless capable.

Abstract

Purpose

The purpose of this paper is propose a methodology for monitoring industrial processes that cannot be stabilized, but are nevertheless capable.

Design/methodology/approach

The proposed procedure uses the CP(u,v) family of capability indices proposed by Vännman (including the indices CPK, CPM, CPMK) combined with one‐sided two‐out‐of‐three and three‐out‐of‐four run rules strategies.

Findings

This paper introduces a new strategy, where capability indices are monitored in place of the classical sample statistics like the mean, median, standard deviation or range.

Practical implications

When doing a capability analysis it is recommended to first check that the process is stable, e.g. by using control charts. However, there are occasions when a process cannot be stabilized, but is nevertheless capable. Then the classical control charts fail to efficiently monitor the process position and variability. The approach suggested in this paper overcomes this problem.

Originality/value

The experimental results presented in this paper demonstrate how the new proposed approach efficiently monitors capable processes by detecting decreases or increases of capability level.

Details

Journal of Quality in Maintenance Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 15 March 2011

Philippe Castagliola, Giovanni Celano, Antonio Costa and Sergio Fichera

The use of control charts to monitor a product quality characteristic requires the selection of their design parameters. To select feasible design parameters, the constraints…

Abstract

Purpose

The use of control charts to monitor a product quality characteristic requires the selection of their design parameters. To select feasible design parameters, the constraints related to the inspection resources available at the workstation, its configuration and the process operating parameters should be taken into account. The aim of this research is to discuss the design of Shewhart and EWMA control charts monitoring dispersion in the presence of these constraints and for processes characterized by a random shift size.

Design/methodology/approach

In this paper the design of the investigated control charts has been intended in a broader sense as the design of a local inspection procedure constrained by a set of resource/environmental process factors characterizing the workstation configuration. An economic objective pursuing the minimization of the total inspection cost has been considered.

Findings

Constraining the design of a control chart is an essential issue to find chart design parameters that can be effectively implemented by quality practitioners. The influence of the process‐operating parameters has been modelled and some guidelines have been suggested through the use of contour plots.

Originality/value

The economic design of control charts has been scarcely implemented by quality practitioners due to the difficulty of adapting them to the multifaceted complexity and constraints present within manufacturing environments. This paper tries to contribute to the existing literature by improving the available mathematical models through modelling the actual workstation configuration and resource allocation; furthermore, for random shift processes it investigates the performance of the Shewhart and EWMA control charts monitoring process dispersion.

Details

International Journal of Quality & Reliability Management, vol. 28 no. 3
Type: Research Article
ISSN: 0265-671X

Keywords

Content available

Abstract

Details

Journal of Quality in Maintenance Engineering, vol. 17 no. 3
Type: Research Article
ISSN: 1355-2511

Article
Publication date: 28 March 2008

Xavier Zwingmann, Daoud Ait‐Kadi, Amadou Coulibaly and Bernard Mutel

The purpose of this paper is to propose a framework to identify all the feasible disassembly sequences for a multi‐component product and to find an optimal disassembly sequence…

Abstract

Purpose

The purpose of this paper is to propose a framework to identify all the feasible disassembly sequences for a multi‐component product and to find an optimal disassembly sequence, according to specific criteria such as cost, duration, profit, etc.

Design/methodology/approach

Taking into account topological and geometrical constraints of a product structure, an AND/OR disassembly graph is built. Each graph node represents a feasible subassembly. Two nodes i and j are connected by an arc (i, j), called a transition, if the subassembly j can be obtained from the subassembly i by removing one or several connectors. Constraint programming approach is used to generate the feasible subassemblies and related transitions.

Findings

If a cost zij is incurred to perform a transition (i, j), an optimal disassembly sequence can be generated for a given subassembly, using the shortest path algorithm or a linear programming model.

Research limitations/implications

The proposed approach performs very well compared to other approaches published in the literature, even when applied to products requiring parallel disassembly and including a large number of parts.

Practical implications

This approach has been successfully applied to assess the wheelchair maintainability at the design stage and will be implemented in CAD systems. One other application, regarding the disassembly process and total revenue maximization for product recycling, is now under consideration.

Originality/value

Applying constraint programming to efficiently generate the set of the feasible subassemblies constitutes the main contribution in this paper. This process is the hardest step in the disassembly sequencing problem.

Details

Journal of Quality in Maintenance Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 25 September 2009

H. Murat Afsar, Marie‐Laure Espinouse and Bernard Penz

The purpose of this paper is to provide some heuristic and meta heuristic tools to aid airline companies in flight planning while taking into account maintenance planning. The…

Abstract

Purpose

The purpose of this paper is to provide some heuristic and meta heuristic tools to aid airline companies in flight planning while taking into account maintenance planning. The objective is to maximize aircraft utilization before the maintenance interventions and to smooth the long‐term flight load of the aircraft so that maintenance checks are regular for all the fleet.

Design/methodology/approach

The proposed methods, based on operational research solution technics, build a flight planning for an airline company. The simulation of the proposed methods is observed over 40 weeks and evaluated with different problem instances and maintenance policies.

Findings

The longest path based method with increasing priority and the simulated annealing are shown to have the best aircraft utilization results.

Research limitations/implications

Further research could propose some methods which build simultaneous maintenance and flight planning.

Practical implications

The economic value and legal considerations of maintenance activities in the airline industry show the importance of maximizing aircraft utilization. The proposed methods are compared to decide the best maintenance policy. These methods are simple and efficient.

Originality/value

This paper provides a connection between an industrial problem of aircraft maximization under maintenance constraints and operational research. Simple but efficient methods are evaluated in terms of two criteria: aircraft maximization and flight load smoothing.

Details

Journal of Quality in Maintenance Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 28 March 2008

Anis Chelbi, Daoud Ait‐Kadi and Houda Aloui

The purpose of this study is to propose and model an inspection and preventive maintenance policy for randomly failing systems that alternate operating and idle periods according…

Abstract

Purpose

The purpose of this study is to propose and model an inspection and preventive maintenance policy for randomly failing systems that alternate operating and idle periods according to their mission profile.

Design/methodology/approach

A maintenance policy is defined and modeled mathematically. The paper focuses on finding the age T for inspection which maximizes the stationary availability of the system.

Findings

Except for the case of only self‐announcing failures, there always exists a finite optimal strategy T*. Two sufficient conditions for the uniqueness of such an optimum are also derived.

Practical implications

Many productive systems alternate operating and inactive periods, their failures may be self‐announcing or not self‐announcing (detected only through inspection). This paper presents a maintenance strategy for such systems in order to maximize their stationary availability. The proposed strategy suggests submitting the system to inspection when its age reaches T units of time.

Originality/value

This paper states a general expression of the system stationary availability which is considered as the performance criterion. Conditions of existence and uniqueness of an optimal strategy are developed.

Details

Journal of Quality in Maintenance Engineering, vol. 14 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 25 September 2009

Humberto Hijar‐Rivera and Victor Garcia‐Castellanos

The purpose of this paper is to present computer‐generated combined arrays as efficient alternatives to Taguchi's crossed arrays to solve robust parameter problems.

Abstract

Purpose

The purpose of this paper is to present computer‐generated combined arrays as efficient alternatives to Taguchi's crossed arrays to solve robust parameter problems.

Design/methodology/approach

The alternative combined array designs were developed for the cases including six to twelve variables where CMR designs are not smaller than Taguchi's designs. The efficiency to estimate the effects of interest was calculated and compared to the efficiency of the corresponding CMR designs.

Findings

For all the cases investigated at least one computer generated combined array design was found with the same size as the CMR design and with higher efficiency.

Practical implications

Robust parameter design identifies appropriate levels of controllable variables in a process for the manufacturing of a product. The designed experiments involve the controllable variables along with the uncontrollable or noise variables to design a product or process that will be robust to changes in these noise variables. Response surface methodology estimates the actual relationship between the response and the input variables with an empirical model based on the designed experiment. Once the empirical model is fitted, the surface described by the model can be used to describe the behavior of the response over the experimental region. The higher efficiency of the computer generated combined array designs proposed in this research produces lower variances for the parameter estimates and lower variance of prediction for the model. As a result, the response will be described in a more realistic form.

Originality/value

The paper shows that using a computer‐generated design to solve a robust parameter problem will result in a better approximation to the true response of the process. Consequently, optimizing the fitted model will produce settings for the parameters closer to the real optimal settings.

Details

Journal of Quality in Maintenance Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

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